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An Edge-AI QC Retrofit: One Production Line’s Record

A hardware-parts factory replaced manual visual inspection. The numbers deserve a full replay.

Before

  • Six inspectors on two shifts, 3-5% miss rate, high turnover;
  • Customer complaints centered on missed scratches.

The retrofit

  • Hardware: RK3588 industrial unit + two 5 MP cameras + ring light;
  • Model: defect classes (scratch/dent/burr) + OK/NG verdict at 28 fps on NPU;
  • Actuation: pneumatic ejection of NG parts, MES traceability.

Results

  • Miss rate down to 0.3%, consistency 100%;
  • Total investment ~30,000 RMB, paid back in 8 months;
  • Inspectors moved to model labeling and maintenance.

The key to edge-AI adoption isn’t algorithm sophistication — it’s “retrofit cost < six months of labor".

Related products: ipa-rk3588-industrial, m-rk3588s-core. Manuals, firmware and SDKs are in the Hugsun Documentation Center; contact us via the website for volume / ODM programs.

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